Durability of Shape Memory Polymer Composite Laminates under Thermo-Mechanical Cycling

Shape memory polymer composites (SMPCs) have been manufactured by press moulding of carbon fibre-reinforced (CFR) prepregs with SMP interlayers. SMPC laminates have been produced with different numbers of CFR plies (i.e., 2, 4, 6, and 8) and different thicknesses of the SMP interlayers (i.e., 100 and 300 µm) for a sum of eight combinations. Co-curing of the prepreg plies and the SMP interlayers has led to an optimal adhesion of structural and functional plies, which has been confirmed by following testing. Single thermo-mechanical cycles at increasing strains (i.e., 0.06%, 0.12%, and 0.18%) and multiple cycling have been performed to test SMPC laminate durability. Delamination and fibre cracking were not observed during testing, and laminates showed a reproducible SM behaviour after 10 consecutive thermo-mechanical cycles. SM properties have been extracted from tests in terms of residual and memory loads as well as shape fixity and shape recovery. These data may be used for comparison of the performances of the different laminates, and as a first base for designing SMPC structures. Thin laminates exhibit lower recovery loads but higher shape fixity than thick ones, but the shape recovery is very high for all the SMPCs, with an average of 98%.