A new green methodology for surface modification of diatomite filler in elastomers

In this work a new, simple and green protocol to introduce a limited content of silanol groups on the surface of an hydrophobic diatomite, in order to be slightly hydrophilic and susceptible to be silanized by bifunctional, sulfur-containing organosilanes for rubber applications, is proposed. The chemical modification was carried out at 85 C-circle in a solution of H2O:NaOH:H2O2. The modified diatomite was then silanized with bis(triethoxysilylpropyl) disulfide by a procedure that does not involve toxic solvent. Morphological features and elemental composition of diatomite were investigated by Field emission scanning electron microscopy coupled with Energy dispersive X-ray spectroscopy. The surface modification and silanization process were assessed by Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy. Diatomite was composed by micrometric frustules from different diatom species with pore size ranging from 25 nm to 1 mu m. The spectroscopic characterizations confirmed the surface modification of diatomite with some silanols that acted as sites for silanization reaction. The silanized diatomite and the untreated one were used as filler in unvulcanized solvent-cast SBR films in order to verify that the modification does not negatively affect the polymer/filler interface and as consequence the mechanical properties. Mechanical properties of the realized samples were assessed by uniaxial tensile tests. Films filled with 10 wt% of diatomite (untreated or silanized) showed an increase of Elastic Modulus about of 50% and a decrease of the strain at break with respect to SBR samples, while the tensile strength was not significantly affected by the diatomite addition. SEM images of fracture surfaces of tested specimens showed a fine dispersion of both untreated and silanized diatomite in the polymeric matrix and the achieving of a good interfacial adhesion SBR/fillers. The silanized diatomite, as it is potentially able to bind chemically to elastomeric molecules during vulcanization process, could be used in rubber compounds as semi-reinforcing filler. (C) 2017 Elsevier B.V. All rights reserved.